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Radio Broadcast Technical Consulting and Sales
 
10032 Island Drive, Brainerd, MN  56401

 


Technical Tips from Mark W. Persons
Building Incoming Air Filters


This is a commercially installed building air filter.  The gap on the edge is about 3/4-inch.  What good does that do?  The problem was an electrical conduit leading to a shutter control motor that took up 3/4 of an inch.  The commercial contractor did not take this into account and installed the filter frame leaving the client to fend for himself.  Even mice could get in.  Bad news!

Here is an excellent way to install an incoming air filter in a transmitter building.  In this case, the wall opening is the size of a standard concrete construction block (8" x 8" x 16").  The air filter is larger by a few inches all around to make sure there are no gaps to allow mosquitoes and other bugs in.  In this case, the filter was 16" x 20" x 1".  The filters are only 3/4" thick in spite of the 1" declared size.  On top of that is a 3/4-inch plywood piece that holds the air filter to the wall.  This is one of four vents in a building that has a 7 KW FM transmitter.  

I recommend pleated air filters that do a much better job of filtering out small air contaminants while offering a large surface area to the incoming air.

This is what the 3/4-inch plywood pieces looked like in the shop before installation at the customer's transmitter site.  Note that 1/4-inch hardware cloth is used to keep mice and other unwanted critters out of the building. 

 

This is the unique hardware used.  The bottom end of the screw is threaded to go into wood and the top end is 1/4-20 threaded so the wing nut can be put on to hold the inside of the frame and the air filter in place. 

 

An acorn nut is put on top of the 1/4-20 screw to make it easy to drive the screw in with a power tool.  The acorn nut is removed after the screw is in place.   

 

Here is the frame on a concrete wall. Note the screen to keep mice out and metal bars to keep burglars out.      
Here is the filter being held in place by hand before the removable plywood piece, with smaller opening, is installed.       
In Minnesota, we typically block half of the incoming vents during the winter months to restrict the amount of cold air that gets into the building.  A good way to do that is by using left-over plywood from the part of the frame that was cut away for the filter.      

 

Here is the exterior of a larger transmitter building showing two incoming air vents on the right and two of four fan-driven exhaust air vents on the upper left.
An example of a louvered fan with vent hood that has 1/4" hardware cloth over the outside to keep mice out.  Not shown here is the silicone caulk that was used to fill small openings to also to keep mice out.  Hardware cloth is available at better hardware stores and is easy to install.  Use washers under the screws so the screw heads do not go through the 1/4" holes or use aluminum strips to hold it down.  Hardware cloth usually comes galvanized to resist rust.
Because these openings are 24 inches by 24 inches, there is a danger of thieves getting in.  A commercial welder was hired to create this metal frame with bars and expanded metal mesh.  Inside that, I added wooden 2 inch by 2 inch stops that a 2" deep pleated air filter could fit up to.       

 

The finished product with an air filter held in by plywood.       

The stories go on and on.  Stop in again sometime.  I'll leave the soldering iron on for you. 
Mark W. Persons   Ham WMH

 

Questions?  Email Mark Persons:  teki@mwpersons.com       

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page last edited 02/22/2016