Radio broadcast engineering was easy when I started full-time
back in the 1960s. Everything was analog, and audio transformers
were real problem-solvers when it came to hum from ground loops.
Then came active balanced circuits, which did not have audio
artifacts created by iron-core audio transformers. That change
cleaned up audio a bit, but it was all still analog. There was
no such thing as digital anything back then!
The big problems in that era were cartridge tape machines that
needed constant maintenance to keep the tape heads clean. Tape
head alignment was important to keep high-frequency audio
response as good as the mechanics could allow for moving
magnetic tape through a machine. Advances on how to do that were
the stuff of NAB presentations, with each manufacturer trying to
outdo the others. Reel-to-reel tape machines had similar
problems. It was analog technology. All of that went by
the wayside when storing audio moved over to digital in the
1980s.
Now we are converting analog studios with digital audio storage
into fully digital studios. Stations have one by one converted
and haven’t looked back. I asked a couple of my industry
colleagues to share their reflections about “A” and “D.”
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Contract engineer Jim Offerdahl of Offerdahl Broadcast Service
in Fosston, Minn., told me, “I grew up in a world with analog
telephones, radios and televisions. My earliest experiences in
radio broadcast facilities were analog. As time marched on, more
and more equipment became digital. First it was satellite
receivers, then audio storage.” Offerdahl says there are
many analog-only facilities still being used, and he’ll continue
to maintain them as long as they are serving their users.
“New facilities today are a mix of analog and digital. A client
that is only adding a small studio for production or is
replacing an analog console usually remains analog. A client
that is doing a total redo from top to bottom will likely build
an all-digital facility.”
He remembers working with wiring earlier in his career. “Cables
were either cloth- or lead-wrapped. I recently rebuilt a
transmitter facility that was constructed in the 1930s. The
original wiring was a mix of both. Wire lacing was an art back
then using waxed string.” When Offerdahl entered the
business a couple of decades ago, the standard was to terminate
wires in each studio on either terminal strips or punch blocks.
“I rebuilt several facilities that were all-analog using punch
blocks with cross connects,” he recalls.
“Then in the late 2000s, I helped complete a build utilizing an
AES3 audio distribution system that was a hybrid analog/digital
facility. That told me digital audio distribution was the next
big thing.” As the years progressed, he constructed more
digital facilities.
“Recently I embraced the StudioHub standard of wiring using
Cat-5 cables and StudioHub adapters. I now wonder why I was not
doing that earlier. “Even more recently I constructed some
new all-digital facilities using Livewire AoIP architecture. No
more punch blocks, just patch panels with Keystone jacks. No
more cross connects, just mouse clicks.”
Offerdahl suspects that for as long as he is in the industry
there will still be analog work to do. “But more and more of it
is moving to the digital world.”
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Doug Thompson is a contract engineer with Intellitech
Engineering Services in Osceola, Wis. “If I were asked to
build an analog studio today, I would have to recommend the
client reconsider that decision,” he said. “But if they
would stop and consider how much of their plant is already
‘digital,’ it may actually surprise them. The satellite
receiver, possibly their STL link, their telephone system, then
certainly the internet and automation systems are all digital
now.”
He notes that digital systems are efficient to install and
operate, and can offer greater flexibility. “I installed
an analog system into two studios a few years ago. The client
wanted to re-use their consoles, distribution amplifiers and
switchers. It made sense to them not to buy new equipment to
replace what they already had that was still serviceable,” he
said. “Well, it took me about three weeks to lay out,
design the wiring charts, install and wire the many equipment
connectors, work the RF out of the system — there was a
co-located AM transmitter — and test everything. I even had the
help of another engineer for a week of that time.” The
system worked well and sounded good afterward, he said; the
client was happy with the result.
“A few weeks later they asked if I could add some inputs to the
automation system. I did so, which required modifying the wiring
charts, pulling a few more pairs of wire, adding connectors and
setting the levels. It all worked fine and only took me about
eight hours of work. A few weeks later they wanted me to add
another satellite receiver. Same process and it took maybe 6
hours this time.”
Two months later, Thompson was hired by another station to
replace a talk studio by installing a digital IP-based system.
“Another engineer and I began at 5 p.m. on Friday tearing out
the furniture, carpet and wall covering. New carpet and
furniture were installed. We wired the IP-based console and
peripheral equipment including microphones with arms, headphone
amplifiers, PCs and installed an IP-based phone system.”
They had the system operating by 3 p.m. on Sunday by working
10-hour days. “We did take a few hours beforehand to prep
the digital system software. The project worked. Later, when
asked to add another source to a console, it took about 15
minutes via the PC-based tools provided by the manufacturer of
the system.”
He notes that the digital option cost more up front. “But the
labor costs for the installation and ongoing changes, which
always happen, were far less than the analog.” Also, some
changes and upgrades can be done on a digital system from
off-site, which came in handy during recent COVID shutdowns.
“I think it is obvious why I would recommend a digital system
over analog today,” Thompsons aid. “It is less costly overall,
as well as being easier to maintain and upgrade. “Digital
is very flexible because there are far more features for the
operators that are usually built right into the base product. It
can be operated remotely for voice tracking from home, allows
single operator broadcasting from sporting events or remotes and
integrates well with other related systems such as automation,
phones and the internet.” Sure, he said, the users must
learn a new system; but the consoles look and work a lot like
the old analog consoles, plus they offer many nice features to
make things simpler for the user. “In addition, digital systems
are much easier to maintain and expand, certainly from my
perspective.”
Thompson said he doesn’t expect to build any more analog studios
in the future — unless, he said, he decides to volunteer at a
broadcasting museum. “Analog certainly presents some
apparent advantages over digital, especially if the client is
familiar and comfortable with analog equipment. They may have a
station that uses many types of analog equipment (consoles,
switchers, distribution amplifiers and such) and may not want to
change what they have invested many hours in learning how to
operate and maintain.
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