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When your wiring
starts to resemble a giant
spider web, it's time to
rethink what you're doing.
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We have all seen
examples of the "Shortcut Hall of
Shame." And to some degree, we have
contributed our own. We take these
shortcuts to save time installing
gear carelessly, running wires on a
floor, but we end up facing
liability or otherwise wishing we'd
done the project right to begin
with. In
this story, the names have been
deleted to protect the guilty.
Consider the
person who taped cables to a floor
and routed them through a doorway.
The wires included a 120 VAC
extension cord. This is a fire
hazard, to say the least. Who could
condone such an act?
The State of
Minnesota enacted a law requiring
contractors and broadcast engineers
to be licensed as low-voltage
electricians; I wrote an article
about this for the April 11, 2001,
edition of Radio World. It was a
hassle to become licensed and later
renew my contractor�s license at a
cost of about $500 a year.
However, there
is a bright side. In learning the
National Electric Code, I came to
appreciate fully the reasoning
behind neat and safe wiring
installations. Eight hours of
required continuing education each
year helped cement in my mind what
is right and what is wrong. This
includes code issues on which an
electrical inspector might take a
client station to task.
Bad
form
Safety
violations for exposed high-voltage
(over 50 volts) wiring and lack of
proper grounding should be taken
seriously.
Remember your
120 VAC on-air light that gets its
power from an audio console? Bad
form!
The top photo
here shows nicely installed relays
in an equipment rack, yet 240 VAC is
exposed a real shock hazard.
Yes, I always
try to do neat work. Pride pushes me
to that end. Fortunately I've always
worked on a "time and material"
basis so there was no incentive to
cut corners.
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Make sure your
satellite dish is in good
shape. |
Station budgets,
or lack of budgets, make it more
difficult than ever to do good
engineering work nowadays. Still,
that is no excuse for sloppy work.
True, there
are various approaches to wiring
equipment. Some engineers will take
all circuits out to a wiring closet,
while I might do point-to-point
wiring in a studio. My cost to the
client might be noticeably less, but
at least everything is wired and
marked neatly.
What about
serviceability? Who can troubleshoot
or repair something that resembles a
spider web? You shoot yourself in
the foot, so to speak, when doing
something like that. Your wiring
should make perfect sense when you
or anyone else comes in to make
changes later.
One of the
photos shows a satellite dish held
up by a concrete block, a phone book
and a block of wood all because the
alignment bolts on the dish were
frozen. A few drops of penetrating
oil on those bolts solved the
problem within 24 hours, the right
way.
The hard part
is when you walk into in an existing
installation that was done in a
"gosh awful" manner. Where do you
start? Do you continue using the
same bad wiring techniques already
on site?
No. I
recommend that you make every change
to a good engineering level,
replacing old wiring one piece at a
time. I know this is easier said
than practiced; but it is the right
thing to do. You need a "master
plan" and then you need to stick
with it.
Shown are more
examples of some messy
upkeep. |
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Some station personnel have referred
to me as a MacGyver; but chewing gum
and baling wire aren't my style. I
just have the knack of carrying
enough stock to repair many problems
without the need to go out for
parts. This really helps when
working at a station, and reduces
the temptation to take shortcuts.
Learn more in my Dec. 1, 2010 RW
article about a service van that can
haul just about everything.
In the end, as
you leave the studio or transmitter,
you should feel that you have done
your wiring neatly and responsibly.
The station has received work of
which you can stand back and be
proud.
If not, it
could come back to haunt you!
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